Qualification Test
Hydraulic Ram
Double-acting Hydraulic Ram with capacity of 2,000,000 lbs. can be used to perform load cycling test for different types of hangers. Different pulling adapters can be connected to its heavy duty piston in order to match with wide size range of hangers.
Cooling System
Different sizes of testing chambers are fitted with heat insulation layer and required injection parts to minimize the use of liquid nitrogen and precisely control the test e.g., at the required low temperature.
Heating System
Heating system is used for heating equipment to achieve high-qualifications that are required by API 6A. The heating capacity of this system can go up to 1200 °C or 2192 °F.
Data Acquisition System
Provides full control of test data performed by collecting readings every second. These data could be pressure, temperature, deflection, strain, etc. After that, the appointed data can be easily processed to get the required information.
Example: strain gauges can be attached to any test specimen and while performing the test, data acquisition system. collects as many point as required and then process them to get the needed information such as a stress-strain diagram.
PR2F Test Chamber
PR2F Test Chamber Specification:
Pressure:
- Hydro Test Capacity: 30,000 PSI
- Gas Test Capacity: 20,000 PSI
Temperature:
- Max. Temterature: 350 C (662 F)
- Min. Temperature: -60 C (-76 F)
Inside Dimensions:
- L1800mm × W1800mm × H1900mm
List of equipments can be tested on the test unit:
Valves
- Complete PR2F Test of Manual Valves from 2 1/16” to 7 1/16”
- Hydraulic Actuator
- Positive/Adjustable Chokes from 2 1/16” to 7 1/16“
- BPV/TWC
- Complete PR2F Test of BPV/TWC up to 5” Nom.
Elastomer Seals
- Pressure temp. cycles of Slip Hanger Seals sizes up to 20” Nom.
- Complete PR2F Test of FS-Seals sizes up to 20” Nom.
- Complete PR2F Test of S Seals sizes up to 20” Nom.
- Top Connector Seal (7 1/16”)
Metal to Metal Seals
- Complete PR2F Test of Straight Bore Metal Seal sizes up to 7” Nom.
- Complete PR2F Test of Rough Casing Metal Seal up to 13 3/8” Nom.
- Complete PR2F Test of Tubing Hanger Body Metal Seal sizes up to 13 5/8” Nom.
Packing mechanisms for lock screws, alignment pins, and retainer screws
- Complete PR2F tests can be performed for packing mechanism within spool size up to 13 5/8”.
Packing mechanisms for lock screws, alignment pins, and retainer screws
- Ambient pressure test can be performed for sizes up to 26”.
Other end connectors (OECs)
- PR2F Pressure temp. cycles of swivel flange up to 20”